Calibers: from 65 to 110 mm

Most popular calibers: 65,80,85,110 mm

Standard quantity of layers: 3 or 4

Delivered

in cuts by 400,480,550 mm

Marking

by means of a strip-label, laid along the sleeve between the layers. The material of a label can be moisture proof parchment, soloset or polypropylene. One-colored or two-colored printing can be applied onto the label upon the request of the customer. 

Stage I. Preparation

Cellulose film is ready to use without preliminary preparation. Cellophane cellulose casing can be used without preliminary preparation ot to be exposed to soaking by means of dipping into water immediately before forming. 

Stage II. Stuffing

Casing cuts are stuffed by hand, while regulating the casing running off from the spindle by the thumb. Method of tying in this case depends on the casing's diameter and weight of the a stick: the heavier the stick- the stronger the tying should be. Stuffed sausages are tied by the string using several bindings and are clipped. Formed sticks are hanged up onto vertical or laid down onto horizontal frames. The diameter of stuffing depends on a process and the required diameter of the product. It is better to perform the forming of the casing with overstuffing up to 5% from its nominal diameter. Maximum length of the end product should not exceed 20 cm to avoid breaking of the casing next to upper clip and lost of its homogeneous form.

Stage III. Clipping

The casing is clipped an all types of clippers, is formed manually.

Stage IV. Heat treatment

For big calibers (80 mm and more) most suitable are those heat treating regimes that are used while manufacturing of the sausages in beef middles. As cellulose is a heat treating proof metarial, it is allowed to use обработке изделий high temperature regimes while heat treating up to 100°С, thus guaranteeing well cooked end product.

PROCESS	Temperature in a chamber,°С	Temperature inside a sausage, °С	Duration, min	Relative humidity, %
drying	55-60	-----	70-80	-----
roasting	80	-----	15-20	-----
smoking	80	- ----	20-25	70-80
cooking	80	up to 72	60-65	99-100

Stage V. Cooling

Spraying by cold water at temperature 10-12°С for 30 minutes.

Conditions of storage 

It is required to store the film and the casing  in a package in closed, clean and dry premises odour free, protected from sunlight, at the distance not less that 1 m from  heaters, at temperature  17-23 °С and relative humidity 35-55%. It is required to leave the casing in the premises at room temperature for 24 hours before use.

Terms of storage

24 months from the date of manufacturing at the condition of manufacturing package integrity and conditions of storage observance.