CHARACTERISTICS AND ADVANTAGES:
-Attractive outlook with glossy surface
-The most effective manufacturing capacity thanks to high strength and caliber choice
-Wide choice of adhesion levels
COLORS:
LOMMEL
Clear 00, Blue 5, B 07, Nat 08, Mahogany light 10, Amber 13, Mahogany 17, Red 18, Red 20, Sienna 23, Nat 30, Nat 34, Nat 35, Orange brown 36, Nat 40, Black 41, Red 42, Red Brown 43, White 49, Nat 55, Onion 56, Gold 58, Amber 83,Dark brown 92, Brown 93
HANKO
Clear 00, Blue 5, B 07, Mahagony light 10, Amber 13, Mahogany 17, Red 18, Nat 30, Nat 35, Orange
brown 36, Nat 40, Black 41, White 49, Nat 55, Onion 56, Cherry Red 79, Orange
Light 82, Amber 83, Brown Mahogany 84, Brown 85, Brown 86, Biege 87, Hazelnut 88, Brown
89, Nat 90, Brown vat dye 91, Brown 94, Brown Mahogany 96, Red 97, Red Brown 98,
Red 99.
CALIBERS:from 34 to 200 mm
MOST POPULAR CALIBERS:
38,40,45,47,48,50,56,60,65 mm
Delivered
in rolls by 400 and 600 m
Marking
up to 6 colors
Shirring
Stage I. Preparation
Soak the casing in water at temperature 30-50°С for 30-60 minutes.
For shirred reel the duration of soaking is 60 minutes. RTU casings do not require soaking. It is not recommended to store soaked casing not longer that for 24 hours. Non-used casing should be stored in protective polyethylene packaging.
Stage II. Stuffing
Is made on any kinds of automatic and semi-automatic equipment.
The table of recommended calibers of stuffing
Nominal caliber of a casing, mm |
Number of a spindle (outer diameter), mm |
Caliber of stuffing, mm |
38 |
24 |
40 |
40 |
24 |
43 |
45 |
24 |
48 |
47 |
28 |
52 |
48 |
28 |
53 |
50 |
28 |
54 |
55 |
28 |
58 |
60 |
36 |
65 |
65 |
36 |
69 |
If shirred, the length of the casing in a trand is 25 m. In case of necessity of shirring with enlarged length of the casing it is necessaty to mind the increased density of a strand and use the spindle of smaller diameter for stuffing.
Stage III. Clipping
The casing os clipped on all types of clippers, is formed by hand.
The table of recommendations for clipping on "Poly Clip FCA" and "Alpina" clippers
Caliber of a casing, mm |
Diameter of a spindle, mm |
Size of a clip |
Number (size) of a matrix |
45-50 |
28 |
15х8 (5х1,75)
15x9 (5х1,75) 18х7 (5х1,5) 18х7 (5х1,75 18х9 (5х1,75 18х9 (5х2) |
15x4
15x9 18x7 18x7 18x9 18x9 |
53-55 |
36 |
15x9 (5х1,75)
15x9 (5х2) 18х9 (5х1,75) 18х9 (5х2) |
15x9
15x9 18х9 18х9 |
55-65 |
36 |
15x10 (5х1,75)
15x10 (5х2) 18х9 (5х1,75) 18х9 (5х2) 18х10 (5х2,2) 18х10 (5х2,5) |
15x10
15x10 18х9 18х9 18x10 18x10 |
65-75 |
48 |
15x10 (5х1,75)
15x11 (5х2) 18х10 (5х2,2) 18х10 (5х2,5) 18х11 (5х2) 18х12 (5х2,2) 18х12 (5х2,5) |
15x10
15x11 18х10 18х10 18х11 18х12 18х12 |
Stage IV. Heat treatment
PROCESS | Temperature in a chamber,°С | Temperature inside a sausage, °С |
Duration min |
Relative humidity,% |
roasting | 55-60 | ----- | 20 | ----- |
drying | 60-65 | ----- | 20-40 | 25-30 |
smoking | 65-70 | ----- | 20-40 | 75-80 |
cooking | 75-78 | 72 | около 20 | 100 |
Stage V. Cooling
Spray by cold water for 10-15 minutes, break for 5-7 minutes, then spray by water for 10 minutes until the temperature of 40-42°С inside a sausage. To get a wrinkled surface of the product exclude the stage of spraying.
Conditions of storage
It is necessary to store the casing in an original package in closed, clean, dry premises free from odours, protectd from sunlight, at the distance more than 1 m from heaters, at temperature not above 15-20°С and relative humidity 60-70%.
Terms of storage
24 months from the date of manufacturing at condition of preserving of pack integrity.